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  • FMF PowerBomb Header - Stainless Steel 041591

    FMF PowerBomb Header - Stainless Steel 041591

    PowerBomb Header - Stainless Steel Utilize FMF's patented module precisely located at the initial stage of the header for specific applications, Position "Bomb" increases performance, Horsepower is increased as much as 10%, Act as "pre-muffler" helping...
    $200.95
  • FMF MegaBomb Header 042391

    FMF MegaBomb Header 042391

    MegaBomb Header The ultimate power booster featuring exclusive Ti-Metal construction, Improved bottom to mid-range power, Produce the low end of a longer header and the top end of a short header, Less susceptible to damage than a long header, Runs well...
    $475.95
  • FMF PowerBomb Header 040073

    FMF PowerBomb Header 040073

    PowerBomb Header Utilize FMF's patented module precisely located at the initial stage of the header, Position "Bomb" increases performance; horsepower is increased as much as 10%, Act as "pre-muffler" helping to lower the decibel output, The expansion...
    $250.95
  • FMF PowerBomb Header 041034

    FMF PowerBomb Header 041034

    PowerBomb Header Utilize FMF's patented module precisely located at the initial stage of the header, Position "Bomb" increases performance; horsepower is increased as much as 10%, Act as "pre-muffler" helping to lower the decibel output, The expansion...
    $250.95

Headers & Pipes

Motorcycle Exhaust Headers & Mid-Pipes

The header pipe is where the exhaust system begins and where much of the performance potential of any exhaust upgrade is determined. It is the first component exhaust gases encounter after leaving the combustion chamber, and its diameter, length, and taper directly affect how efficiently the engine can expel spent gases and how effectively exhaust scavenging works to pull fresh charge into the cylinder on the next intake stroke. A restrictive stock header limits the power gains available from even the best slip-on muffler because the bottleneck is upstream of the muffler, not at it. Addressing the header is what separates a complete exhaust upgrade from a partial one, and for riders who want everything their engine is capable of delivering, the header is where that conversation starts.

Headers and mid-pipes are also among the most visible components on any exhaust system, and on machines where the exhaust routing is a prominent part of the overall aesthetic, the quality of the header construction and finish makes a statement about the build. A lightweight titanium header with a natural heat-blued finish on a stripped-down enduro bike or a polished stainless header on a custom street build communicates the same attention to detail that every other component on the machine reflects. Mad Lads Moto stocks replacement and performance headers, mid-pipes, and head pipes for dirt bikes, motocross bikes, enduro machines, street bikes, and adventure tourers across all major makes and models. Here is what we carry:

  • Four-Stroke Headers - OEM-spec replacement and performance headers for four-stroke motocross, enduro, trail, street, and adventure motorcycle applications in stainless steel and titanium constructions that improve exhaust flow and reduce weight compared to factory headers.
  • Two-Stroke Head Pipes - Replacement head pipes for two-stroke dirt bikes and motocross machines where the head pipe connects the cylinder exhaust port to the expansion chamber and affects the overall tuned length of the exhaust system.
  • Mid-Pipes & Link Pipes - Replacement and performance mid-pipes and link pipes that connect the header to the muffler on machines where the mid-pipe is a separate component, available for both OEM replacement and as performance upgrades that improve flow between sections.
  • Header Wrap & Heat Management - Exhaust header wrap, ceramic coating services, and heat management accessories that reduce radiated heat from the header, protect surrounding chassis components from exhaust heat, and in some cases improve exhaust flow by keeping exhaust gases hotter and moving faster through the system.
  • Header Gaskets - High-temperature header gaskets for leak-free installation at the critical exhaust port to header flange connection where a leaking gasket robs power and causes exhaust gases to contaminate the engine compartment area.
  • Header Flanges & Hardware - Replacement header flanges, flange nuts, and mounting hardware for headers where the original mounting hardware has stripped, corroded, or been damaged during removal.

Header diameter selection on a four-stroke engine has a significant effect on where power is made in the RPM range. A smaller diameter header builds velocity in the exhaust stream that improves low-to-mid range torque and scavenging efficiency at lower RPM. A larger diameter header flows more volume at higher RPM but sacrifices some of the velocity-driven low-end torque that a smaller diameter delivers. Most performance headers for specific motorcycles are engineered by the manufacturer with diameter and length combinations that optimize power across the RPM range for that specific engine, and for most riders selecting a header designed specifically for their machine from a reputable manufacturer is the correct approach rather than trying to engineer a custom solution. For riders building unique or modified engines where stock header dimensions are no longer optimal, understanding the relationship between header diameter, length, and power delivery becomes more important. We stock headers and mid-pipes for Honda, Yamaha, Kawasaki, Suzuki, KTM, Husqvarna, Beta, GasGas, and more. Use our year, make, and model fitment tool to confirm fitment before you order.

Does replacing just the header on my dirt bike make a noticeable difference?

Yes, replacing the header is one of the most impactful individual exhaust modifications available, particularly on machines where the stock header is a heavy, poorly flowing component that represents a significant restriction in the exhaust system. A lightweight performance header that improves flow from the exhaust port reduces backpressure at the point in the system closest to the engine where restriction has the greatest effect on power output. The power gain from a header alone is typically more significant than from a slip-on muffler alone because the header addresses the primary restriction in most OEM exhaust systems. Combining a performance header with an aftermarket slip-on delivers gains that approach a full system in many applications at a lower cost than a complete exhaust replacement, making the header and slip-on combination a popular middle ground for riders who want meaningful performance improvement without the full cost of a complete system replacement.

Should I wrap my exhaust header and what are the benefits?

Exhaust header wrap reduces the amount of heat that radiates from the header into the surrounding engine compartment and chassis components, which has practical benefits for both component protection and in some applications exhaust performance. By keeping heat inside the pipe, header wrap maintains higher exhaust gas temperatures and velocities that can marginally improve exhaust flow efficiency. The more significant practical benefit is protecting nearby components like frame tubes, carburetors, radiator hoses, and electrical components from the radiated heat of an unwrapped header. For riders who have burned themselves on a hot header pipe or noticed heat damage to components adjacent to the exhaust, header wrap is an inexpensive and effective solution. The tradeoff is that header wrap traps moisture against the pipe surface during storage and in wet riding conditions, which can accelerate corrosion on steel headers over time. Titanium headers are less susceptible to this issue, making wrap a more universally appropriate choice for titanium than for steel.

How do I prevent exhaust header bolts from seizing on my motorcycle?

Exhaust header bolts are among the most commonly seized fasteners on any motorcycle because they experience extreme heat cycling that drives corrosion and galling between the bolt threads and the aluminum cylinder head threads far more aggressively than fasteners in other locations. The most effective prevention is applying a quality anti-seize compound to the threads of header bolts before installation, which lubricates the threads and prevents the metal-to-metal contact that causes galling under heat. Never use threadlocking compound on exhaust fasteners since the heat will destroy the threadlocker and the fastener will have no protection against corrosion. Torque header bolts to the manufacturer's specification rather than over-tightening, which stretches the bolt and makes future removal more difficult. Inspecting header bolt torque at the beginning of each season and retorquing any that have loosened from the vibration and thermal cycling of a season of riding prevents the leaks and rattles that loose header bolts cause and keeps the bolts from seizing in their threads from neglect.
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